RPM FOR DAKOTA
After a long idle for avionics install, my 81 Dakota does not want to exceed 2350 rpm but as usual has plenty of power. Any ideas?
Dave Dillehay
N8442A
After a long idle for avionics install, my 81 Dakota does not want to exceed 2350 rpm but as usual has plenty of power. Any ideas?
Dave Dillehay
N8442A
Comments
First of all what does the POH say take off RPM should be? Carl
48 yrs A/P IA DAL aircraft inspector. 172N
THE POH does not give a takeoff RPM. The O540J35D engine only says 2400 RPM max. Are there any Dakota owners that can add their experience?
Dave Dillehay
N8442A
Dave that is the take off RPM. Do you have a digital tac or a standard tac?
Carl
48 yrs A/P IA DAL aircraft inspector. 172N
WE have both and they seem accurate.
Dave
Ideally you should be hitting the 2400 static before you do anything you need to make sure there's no slop in the prop control system and that you're hitting the stop on the governor and you have a cushion on the prop control on the quadrant. If you're hitting 2400 on the takeoff roll you're actually doing pretty good. Verify no play in the system then your mechanic can adj the gov. .
Nice to have a digital system to verify mechanical tach.
Carl
48 yrs A/P IA DAL aircraft inspector. 172N
Finally the answer. Prop governor was going out and completely failed with broken pump shaft. Whew...just more money! Now if the Dual Mag (D-3000) is fixed!
Dave Dillehay
N8442A
Dave;
Glad you found the issue, thanks for the follow-up post!
Jim "Doc Griff" Griffin
PA28 - 161
Chicago area
I hope it didn't cause any issues. But the only indication you had was a 50 RPM drop?. Carl
48 yrs A/P IA DAL aircraft inspector. 172N
How many hours on the engine / Governor?
48 yrs A/P IA DAL aircraft inspector. 172N
1850 SMOH…I THINK THE 50 RPM DROP WAS SHOWING THE GOVERNOR WAS STUCK AND ABOUT TO FAIL.
DAVE DILLEHAY
N8442A
Very interesting don't see this very often. Thanks Carl
48 yrs A/P IA DAL aircraft inspector. 172N
Dave:
During your run-up, did the prop cycle properly, or is that when you determined that something wasn't right?
Follow-up: did it ultimately fail on the ground or while you were in the air?
Jim "Doc Griff" Griffin
PA28 - 161
Chicago area
it completely failed during warm up.
Dave
Good that it failed while you were still on the ground!
Jim "Doc Griff" Griffin
PA28 - 161
Chicago area
It gets worse. Close examination of the prop governor showed lots of metal specs, followed by Oil Filter exam confirmed. Any suggestions for an O 540 J3A5D overhaul?
Dave Dillehay
DAKOTA N8442A
Dave;
That's not good. Sorry to hear.
If I recall, you're not nearby, but I can highly recommend Poplar Grove Airmotive in IL. I've also heard good things about Penn Yan Aero, but have no experience with them. I'm sure there are good rebuilders near you. Post where you are located here on the forum. Someone will know a good rebuilder nearby.
You may want to consider a factory overhaul or rebuild (they are not the same). A factory engine will be more expensive, but there are advantages:
When I was in your spot, I went with the factory zero time engine. Back then, the difference between a field rebuild and a zero time was only about $1,000 (I know current prices are nowhere near that). Bonus was the factory rebuilt engine came with roller cam and lifters. To this day, the engine is still very smooth and makes good power.
Jim "Doc Griff" Griffin
PA28 - 161
Chicago area